Degreasing an extraction hood and cleaning grease filters in a commercial kitchen

Kitchen exhaust cleaning to VDI 2052 in Bremen: exhaust route, fire load and evidence

The fire load sits in the ductwork, at the fire dampers and at the fan – not in the visible hood, which kitchen staff clean themselves.

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Category
Ventilation and exhaust cleaning
Reachable
Mo–Fr 07:30–17:30 Uhr
Site visit
Free of charge, on site

In short

In commercial kitchen exhaust systems the visible hood is not what decides the fire load – the further exhaust route does: ducts, fire dampers and the fan collect grease and cannot be reached without specialist access. VDI 2052 is a private technical guideline, not a law; the obligation to maintain the system follows from the operator's duty of care.

Problem und Lösung

The challenge

The daily clean ends where the operational hazard begins. Filters and hood are rinsed and wiped down in the evening – the collar behind the hood, the ductwork, the fire damper and the roof fan are untouched by this. These areas cannot be reached without inspection openings, and for occupational health and safety reasons kitchen staff may neither enter them nor work on them with unsuitable equipment. The reason for an enquiry usually comes from outside: the property insurer asks for maintenance records as part of its risk assessment, the fire service points out grease residues during a fire inspection, an expert reports that a fire damper no longer moves freely, or the smell in the stairwell can no longer be traced back to the kitchen itself. The roles must be kept apart here: the operator is whoever is legally responsible for the kitchen; the client may be the property management company, the facility organisation or a tenant; the users are the kitchen staff.

Our solution

The scope follows the exhaust route, not the visible area. First the initial condition is recorded: accessible sections by visual inspection, inaccessible sections by endoscopy, with photographic documentation. The work area, cooking appliances and surfaces with product contact are then covered, the aerosol separators are dismantled and cleaned separately, the ductwork is degreased in the direction of flow and the loosened material is extracted. The fan impeller, casing and vibration dampers are treated, and the free-movement finding at the fire dampers is recorded. Finally the inspection covers are closed tightly and a work and cleaning report is produced with photographic documentation.

Scope of service

  • Condition survey: inspection of the exhaust route, visual check and endoscopic inspection of inaccessible sections, photographic documentation of the initial condition.
  • Hood, exhaust ceiling and grease channels: removal of the grease layers on internal surfaces, in channels, collecting containers and at edge profiles.
  • Aerosol separators and baffle plates – the components on which grease aerosols are deposited: dismantling, cleaning in a dip or foam bath, reinstallation with a visual check for deformation.
  • Ductwork: mechanical and chemical cleaning of horizontal and vertical sections, bends and elbows, plus extraction of the loosened material.
  • Inspection openings – the closable access points to the duct: opening existing covers, closing them again with a tight, heat-resistant lid; retrofitting only after agreement and in line with the requirements for maintenance-friendly air ducts.
  • Exhaust fan: cleaning of the impeller, casing and vibration dampers, visual check for imbalance and deposits.
  • Fire dampers: cleaning of the damper mechanism, visual and free-movement finding, documentation of the finding. The recurring functional test remains the operator's task.
  • Documentation: report with before/after images, described finding, work carried out and anything unusual.
  • Disposal: collection and orderly disposal of grease-containing residues and waste water; discharge routes must be clarified on a property-specific basis.
  • Scope boundary: grease separators in the wastewater system are not part of the kitchen exhaust. Emptying them is a separate operation with its own legal basis.

Typical subservices

  • Condition survey with endoscopy
  • Hood and exhaust ceiling cleaning
  • Aerosol separators and baffle plates
  • Ductwork cleaning
  • Exhaust fan
  • Fire dampers

Suitable for

  • Restaurants with deep fryers, grills and woks – fine grease aerosols and therefore the highest grease load in the ductwork.
  • Hotel kitchens with banqueting operations – sharply fluctuating utilisation over long exhaust routes.
  • Staff catering and canteens with short, intense serving periods.
  • Hospital and care home kitchens with long operating hours through the day.
  • Bakeries and patisseries with baking ovens and comparatively low grease loads.
  • Food courts and shared exhaust risers – here it must be clarified in advance who is responsible for which section.

Your advantages

Tailored to this service – aligned with site and industry.

  • The fire load sits in the exhaust route

    Ductwork, fire dampers and the fan are the fire-relevant areas of the system. That is precisely where the daily clean by kitchen staff ends.

  • Access is the precondition

    Without inspection openings, no section of duct can be cleaned, inspected or documented. Whether openings are missing has to be clarified before the work – not during it.

  • Two departments ask different questions

    Food hygiene requires clean rooms and equipment; the property insurer asks about the maintenance of fire-endangered systems. A condition report serves both questions.

Process

How your project runs

  1. 1

    Site survey and condition finding

    Accessible sections are inspected visually, inaccessible ones by endoscopy. The result is a description of the condition, not merely an assessment of clean or inadequate.

  2. 2

    Protection and sealing off

    Work areas, cooking appliances and surfaces with product contact are covered so that detached grease and cleaning solution do not get into the kitchen operation.

  3. 3

    Dismantle the separators

    Baffle plates and aerosol separators are removed and cleaned separately. Only then does the duct access behind the hood become free.

  4. 4

    Degrease the ductwork in the direction of flow

    Grease is loosened, removed mechanically and extracted together with the working medium – in the direction of flow, so that loosened material does not run back into sections that have already been cleaned.

  5. 5

    Fan, dampers, reclosing and report

    Clean the impeller, record the visual and free-movement finding at the fire dampers, close the inspection covers tightly, reinstall the separators, produce a report with photographic documentation.

Methods and equipment

  • Endoscopic inspection of inaccessible duct sections as a fixed part of the condition survey.
  • Dismantling of the aerosol separators and baffle plates with cleaning in a dip or foam bath and a subsequent visual check for deformation.
  • Mechanical and chemical cleaning of the ductwork in the direction of flow, combined with extraction of the loosened material.
  • Covering of cooking appliances and surfaces with product contact so that detached grease and cleaning solution do not get into the kitchen operation.
  • Visual and free-movement finding at the fire dampers; the recurring functional test remains the operator's task.
  • Work and cleaning report with before/after images, described finding and anything unusual.

Technical and legal framework

This service sits within a framework of statutory duties, technical rulebooks and operational practice. The distinction matters because it determines who is responsible for what.

Legal status of VDI 2052
VDI 2052 is a private technical guideline of the Association of German Engineers and is not a legal norm. It creates no immediate statutory duty; the wording 'legally required under VDI 2052' misstates the legal position. A technical review of the standard in its full text is required.
What actually creates the duty
Four mutually independent routes: the operator's duty of care pursuant to § 823 BGB and the Workplace Ordinance, the requirements of the insurance contract, the client's specifications under a lease, tenancy or service contract, and building regulations law together with the property's fire protection concept. For the contractor, the contractual specification is the most practically effective obligation.
Insurance
Property insurers set out requirements for the maintenance of fire-endangered systems and, in the event of a loss, examine whether the operator has met its maintenance duty. If documented maintenance cannot be evidenced, the insurer may raise the objection of gross negligence and reject the settlement in whole or in part. That is a risk, not a certainty; whether an objection holds is decided on the individual facts. What governs is the wording of the insurance contract.
Fire dampers
Fire protection installations are subject to recurring inspections, the scope of which follows the law of the relevant federal state and the individual property. Cleaning of the kitchen exhaust is to be distinguished from this, but touches on it: a damper blocked by resinified grease does not perform its isolating function. The functional test remains the operator's task.
Food hygiene
For food business operators, the cleanliness of rooms and equipment is mandatory under Regulation (EC) No 852/2004. An exhaust route from which grease drips onto work surfaces or products contradicts that requirement – irrespective of any fire protection consideration. Food control authorities ask about this differently from the way a property insurer does.
What evidence is produced
A cleaning contractor issues a work and cleaning report: the finding, the work carried out, anything unusual, photographic documentation. That is not an official certificate and not a declaration of conformity. Whether an insurer, an expert or an authority recognises this report is decided by the body concerned.

The rulebooks named here describe requirements for how the work is carried out – they are not a certification held by BREREI. VDI and DIN normative texts are chargeable and were not available in full; where a statement touches the normative detail, this is noted in place.

What determines the interval

  • Operating hours and utilisation: a kitchen with long daily operating hours accumulates a multiple of the grease load of a kitchen with short hours each week.
  • Cooking methods: deep frying, grilling, pan frying and wok cooking produce fine grease aerosols; steaming, boiling and baking produce considerably less.
  • Separation and filter technology: the design, condition and state of maintenance of the aerosol separators determine how much grease reaches the ductwork in the first place.
  • Duct routing: long horizontal runs, many bends and narrow cross-sections encourage deposits on walls and in elbows.
  • Condition of the dampers and the fan: deposits on the impeller create imbalance, resinified damper mechanisms lose their function.
  • Requirements of third parties: insurers, the fire protection concept and the client can specify intervals even when the technical finding does not yet require any action.
  • Result of the condition survey: the most reliable basis is a documented finding from which the next due date is derived. There is no fixed interval for all kitchens.

What determines the effort and the quotation

  • Length and cross-section of the exhaust route and the number of bends
  • Number and size of the hoods and aerosol separators
  • Heights and accessibility: whether the fan sits on the roof, in an intermediate ceiling or on the façade
  • Degree of contamination and starting point: first clean or repeat clean
  • Condition and number of existing inspection openings, including any retrofitting required
  • Condition of the fire dampers
  • Type and scope of waste water and residue disposal
  • Working time window and operating downtime, plus the scope of documentation and any wish for laboratory testing

Applicable standards and regulations

  • Workplace Ordinance – legally binding
  • § 823 BGB – duty of care towards persons on the premises, statutory liability provision
  • Regulation (EC) No 852/2004 – food hygiene, legally binding
  • WHG / AwSV – legally binding
  • DGUV Vorschrift 1 – accident prevention regulation, binding on member businesses
  • DGUV Regel 110-003 – DGUV rule, not a legal norm, recognised state of the art
  • BGN ASI 2.19 – information issued by the employers' liability insurance association, not a legal norm
  • DIN EN 12097 – standard, binding only through contract, legal reference or presumption effect
  • VDI 2052 – VDI guideline, not a legal norm; takes effect through contract, insurance condition or customary practice
  • VdS 2298 – insurer guideline, takes effect through the insurance contract

These references describe the requirements the work is performed against. They are not a certification, inspection or approval held by BREREI.

Frequently asked questions about this service

Short answers to help you assess whether this service fits your site.

Is VDI 2052 legally binding?

No. VDI 2052 is a private technical guideline, not a legal norm. The cleaning obligation becomes binding through other routes: the operator's duty of care, the Workplace Ordinance, basic duties under accident prevention law, the insurance contract or contractual specifications of the client. The wording 'legally required under VDI 2052' is technically incorrect; the guideline only becomes binding through these routes.

How does the operator recognise that cleaning is needed?

From visible signs such as grease escaping at inspection covers, odour nuisance, drip marks at the discharge point or audible imbalance of the fan – and from findings documented during a site survey or by endoscopy. Blanket layer-thickness limits are not a standardised threshold value; what matters is the documented condition of the entire exhaust route.

Does the kitchen have to close for the cleaning?

Not necessarily, but the work requires a time window with undisturbed access: the exhaust system must be switched off and deep fryers, grills and ranges must have cooled down. Without access to all sections, part of the ductwork remains untreated and therefore undocumented. Agree this window together with your kitchen management; there is no reliable commitment for cleaning during running operations.

Who may clean kitchen exhaust systems?

Be cautious with terms such as 'certified specialist company' or 'VDI certificate' – they are not defined in any normative document. Insofar as requirements exist, they come from the insurance contract or from your tender. What you should set out there: which evidence you require (staff instructions, method descriptions), which system types the provider has already worked on, and what documentation routine you expect. Check this evidence before awarding the contract, not afterwards.

What happens if there are no inspection openings?

Without access, no section of the duct can be cleaned, inspected or documented. In that case it must first be clarified whether and where openings can be added – in line with the design, pressure-tight and in accordance with the requirements for maintenance-friendly air ducts. Installation only takes place after agreement with the client and, where necessary, with the designer. Clarify the access situation in the tender, therefore, from the outset.

What evidence does the operator receive, and what can it be used for?

The operator receives a work and cleaning report with the finding, the work carried out, anything unusual and photographic or video documentation. It is the basis for the operator's own documentation towards the insurer, an authority or an expert. It is not an official certificate, not a declaration of conformity and not a confirmation by the VDI. The body making the enquiry decides on recognition in the individual case.

In-depth guides

Technical and legal classification of the topic — for operators preparing a decision.

Have the exhaust route and accessibility surveyed

A reliable assessment requires a site survey: system type, accessibility, the inspection-opening situation and the visible condition are recorded, and from this a description of the work required is produced. Tell us the property, the kitchen use and any existing documentation; a quotation follows the survey, and there are no advance commitments on costs or dates.

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